Iyo yakawanda-station yekupedzisira yekugadzira muchina inopedzisa kutenderera kwayo kuita yakavharwa weld pamagumo epombi yemhangura.
Fungidzira kukosha kwerukova uko mapaipi anochekwa uye akakotama.Mune imwe nzvimbo yechirimwa, zvindori uye zvimwe zvikamu zvemuchina zvinogadzirwa zvobva zvatumirwa kuti zviunganidzwe kunotengeswa kana neimwe nzira yakakodzera kumagumo emachubhu.Zvino fungidzira kukosha kwakafanana kuyerera, panguva ino kwapera.Muchiitiko ichi, kuumba migumo hakungowedzere kana kuderedza dhayamita yekuguma kwepombi, asiwo kunogadzira zvakasiyana-siyana zvemamwe maumbirwo, kubva kune dzakaoma grooves kusvika kune mahure anodzokorora zvindori zvakambotengeswa munzvimbo.
Mumunda wekugadzirwa kwepombi, tekinoroji yekugadzira yakawedzera zvishoma nezvishoma, uye matekinoroji ekugadzira akaunza mazinga maviri e otomatiki mukuita.Chekutanga, mashandiro anogona kusanganisa akati wandei nhanho dzekupedzisira kuumbwa mukati menzvimbo imwechete yebasa - kutaura zvazviri, imwe yakapera kuisirwa.Chechipiri, iyi yakaoma kuguma kuumba yakasanganiswa nemamwe maitiro ekugadzira pombi sekucheka nekukotama.
Zvizhinji zvezvishandiso zvine chekuita nerudzi urwu rweotomatiki magumo ekuumba ari mukugadzira machubhu chaiwo (kazhinji mhangura, aluminium kana simbi isina tsvina) mumaindasitiri akadai semota neHVAC.Pano, kuumbwa kwemagumo kunobvisa macheni ekubatanidza akagadzirwa kuti ape inovuza-yakasimba yekubatanidza yemhepo kana kuyerera kwemvura.Iyi chubhu kazhinji ine dhayamita yekunze ye1.5 inches kana pasi.
Mamwe masero epamusoro-soro anotanga nemachubhu madiki edhayamita anopihwa mumakoiri.Inotanga ichipfuura nemuchina wekururamisa uye wozocheka kusvika pakureba.Robhoti kana chigadziriso chemuchina chinozotakura chishandiso chekupedzisira kuumba nekukotama.Kurongeka kwekuonekwa kunoenderana nezvinodiwa zvechikumbiro, kusanganisira chinhambwe pakati pekukotama uye chimiro chekupedzisira pachacho.Dzimwe nguva robhoti inogona kufambisa imwe workpiece kubva kumagumo-ku-kupeta uye kudzokera kumagumo-fomu kana application ichida pombi kupera-yakaumbwa kumigumo yese.
Huwandu hwematanho ekugadzira, ayo anogona kusanganisira mamwe emhando yepamusoro pombi kupera kuumba masisitimu, anoita kuti sero iri riwedzere kubereka.Mune mamwe masisitimu, pombi inopfuura nepakati sere magumo ekugadzira zviteshi.Kugadzira chirimwa chakadaro kunotanga nekunzwisisa izvo zvinogona kuwanikwa nekuumbwa kwemazuva ano kwekupedzisira.
Kune akati wandei mhando dzematurusi ekupedzisira ekugadzira maturusi.Zvibhakera Zvibhakera "zvishandiso zvakaoma" zvinoumba kupera kwepombi, izvo zvinoderedza kana kuwedzera kuguma kwepombi kusvika kudhayamita inodiwa.Zvishandiso zvinotenderedza chamfer kana kubuda kubva papombi kuti ive nechokwadi chepasi-isina burr uye kupera kunoenderana.Mamwe maturusi anotenderera anoita maitiro ekukunguruka kugadzira migove, notchi uye mamwe majeometri (ona Mufananidzo 1).
Mhedzisiro yekugadzira kutevedzana inogona kutanga nechamfering, iyo inopa nzvimbo yakachena uye inopindirana protrusion kureba pakati pe clamp uye kupera kwepombi.Iyo punching die inozoita iyo crimping process (ona Mufananidzo 2) nekuwedzera uye chibvumirano chepombi, zvichiita kuti iyo yakawandisa igadzire mhete yakatenderedza kunze kwedhayamita (OD).Zvichienderana nejometri, mamwe mabhandi anogona kuisa barbs pamwe nekunze kwedhayamita yechubhu (izvi zvinobatsira kuchengetedza hose kune chubhu).Chishandiso chinotenderera chinogona kucheka nechikamu chedhayamita yekunze, uyezve chishandiso chinocheka shinda pamusoro.
Kunyatsotevedzana kwezvishandiso uye maitiro anoshandiswa zvinoenderana nekushandiswa.Nezviteshi zvisere munzvimbo yekushanda yekupera kwekare, kutevedzana kunogona kunge kwakawedzera.Semuenzaniso, nhevedzano yesitiroko zvishoma nezvishoma inoumba mupendero pamagumo echubhu, sitiroko imwe inowedzera magumo echubhu, uyezve shamhu mbiri dzinodzvanya magumo kuti dziite mutsetse.Kuita oparesheni mumatanho matatu muzviitiko zvakawanda zvinokutendera iwe kuti uwane mabhedhi emhando yepamusoro, uye iyo yakawanda-nzvimbo yekupedzisira yekugadzira system inoita kuti iyi sequential operation igoneke.
Iyo yekupedzisira kuumba chirongwa inoteedzera mashandiro ekunyatso kurongeka uye kudzokorora.Iwo achangoburwa ese emagetsi ekupedzisira ekutanga anogona kunyatso kudzora chinzvimbo chevanofa.Asi kunze kwechamfering uye shinda, mazhinji emeso machining matanho ari kuumba.Mafomu esimbi anoenderana nerudzi uye kunaka kwezvinhu.
Funga nezve mabhidhiyo zvakare (ona Mufananidzo 3).Kufanana nemupendero wakavharwa mushizha resimbi, mupendero wakavharika hauna mapeji kana uchigadzira magumo.Izvi zvinobvumira kuti punch igadzire mabhero panzvimbo chaiyo.Kutaura idi, chibhakera “chinobaya” bhino rechimwe chimiro.Zvakadini nebhiza rakashama rakaita sepamupendero wesimbi wakashama?Mukaha wepakati pebead unogona kugadzira mamwe matambudziko ekubereka mune mamwe maapplication - zvirinani kana akaumbwa nenzira imwechete nebead yakavharwa.Kufa zvibhakera zvinogona kuumba mabhesi akazaruka, asi sezvo pasina chinhu chekutsigira bhedhi kubva mukati dhayamita (ID) yepombi, imwe bead inogona kunge ine geometry yakasiyana zvishoma pane inotevera, musiyano uyu mukushivirira unogona kana kusagamuchirwa.
Muzviitiko zvakawanda, akawanda-zviteshi ekupedzisira mafuremu anogona kutora nzira yakasiyana.Iyo punch punch inotanga kuwedzera dhayamita yemukati yepombi, ichigadzira wave-senge isina chinhu mune izvo zvinhu.Chishandiso chekugadzira chetatu-matatu-chinopera chakagadzirwa nechaidiwa negative bead shape chinobva chasungirirwa nechekunze kwedhayamita yepombi uye bead inokungurutswa.
Precision kupera vekare vanogona kugadzira akasiyana maumbirwo, kusanganisira asymmetrical.Zvisinei, kuumbwa kwekupedzisira kune zvisingakwanisi, zvizhinji zvacho zvine chokuita nekuumbwa kwezvinhu.Zvishandiso zvinongokwanisa kumira chikamu chimwe muzana che deformation.
Kupisa kwekupisa kwepunch pamusoro kunoenderana nerudzi rwezvinhu izvo chimiro chinogadzirwa.Dhizaini yavo uye mabatirwo epamusoro anofunga akasiyana madhigirii ekukwesha uye mamwe ekupedzisira ekugadzira ma paramita anoenderana nechinhu.Zvibhakera zvakagadzirirwa kugadzirisa magumo emapombi esimbi asina simbi ane hunhu hwakasiyana pane zvibhakera zvakagadzirirwa kugadzirisa magumo emapombi ealuminium.
Zvinhu zvakasiyana zvinodawo marudzi akasiyana emafuta.Kune zvinhu zvakaoma zvakadai sesimbi isina tsvina, mafuta emaminerari anogona kushandiswa, uye kune aluminium kana mhangura, mafuta asina chepfu anogona kushandiswa.Nzira dzekuzora dzinosiyanawo.Rotary yekucheka nekukunguruka maitiro anowanzo shandisa mhute yemafuta, nepo kutsika kunogona kushandisa jeti kana mafuta mhute.Mune zvimwe zvibhakera, mafuta anoyerera akananga kubva pachibhakera achipinda mukati medhayamita yepombi.
Multi-position end formers vane mazinga akasiyana ekuboora uye clamping simba.Zvimwe zvinhu zvakaenzana, simbi yakasimba isina simbi inoda kuwedzera kurovera uye punching simba pane nyoro aluminium.
Uchitarisa padhuze-padhuze pekupedzisira kwechubhu ichigadzira, unogona kuona kuti muchina unofambisira sei chubhu mabhanhire asati aibata panzvimbo.Kuchengetedza kupfutidza nguva dzose, ndiko kuti, kureba kwesimbi inopfuurira mberi kwekugadzirisa, kwakakosha.Kune mapaipi akatwasuka anogona kutamiswa kune mamwe anomira, kuchengetedza iyi nhanho hakuna kuoma.
Mamiriro ezvinhu anoshanduka paanotarisana nepombi isati yabhenda (ona mufananidzo 4).Nzira yekukotama inogona kurebesa pombi zvishoma, iyo inowedzera imwe dimensional variable.Pazvirongwa izvi, orbital yekucheka uye yakatarisana maturusi anocheka nekuchenesa magumo epombi kuti ave nechokwadi kuti ndipo painofanira kunge iri, sekurongwa kwaro.
Mubvunzo unomuka nei, mushure mekukotama, chubhu inowanikwa?Izvo zvine chekuita nemidziyo nemabasa.Muzviitiko zvakawanda, iyo yekupedzisira template inoiswa padyo nebend pachayo zvekuti hapana zvikamu zvakatwasuka zvakasara zvechishandiso chebhureki chekutora panguva yekubhenda.Muzviitiko izvi, zviri nyore kukotamisa pombi uye kuipfuudza kusvika kumagumo ekuumba, uko inobatwa mumabhanhire anoenderana nebend radius.Kubva ipapo, iyo yekupedzisira shaper inocheka zvinhu zvakawandisa, yobva yagadzira yaidiwa chimiro chekupedzisira geometry (zvakare, padyo zvakanyanya nekubhenda kumagumo).
Mune zvimwe zviitiko, kuumba magumo usati wakotama kunogona kuomesa maitiro ekudhirowa, kunyanya kana chimiro chekupedzisira chichikanganisa chishandiso chekupeta.Semuenzaniso, kusungirira pombi yekubhenda kunogona kukanganisa chimiro chekupedzisira chakaitwa.Kugadzira bend marongero ayo asingakuvadze iyo yekupedzisira chimiro geometry inoguma yave dambudziko kupfuura kukosha kwayo.Muzviitiko izvi, zviri nyore uye zvakachipa kugadzirisa pombi mushure mekukotama.
Kupera kuumba masero kunogona kusanganisira mamwe akawanda maitiro ekugadzira pombi (ona Mufananidzo 5).Mamwe masisitimu anoshandisa zvese kupeta uye kupedzisa kuumba, inova musanganiswa wakajairika wakapihwa kuti ane hukama sei maitiro maviri aya.Mamwe maoparesheni anotanga nekugadzira panoperera pombi yakatwasuka, yozoenderera mberi nekukotama neinotenderedza dhonza kuti iite radii, yozodzokera kumucheto wekugadzira muchina kuti muchina mumwe mugumo wepombi.
Mupunga.2. Aya mapeji ekupedzisira anogadzirwa pa-multi-station edger, apo punching punch inowedzera mukati medhayamita uye imwe inomanikidza zvinhu kuti iite bead.
Muchiitiko ichi, kutevedzana kunodzora kushanduka kwemaitiro.Semuyenzaniso, sezvo yechipiri magumo ekugadzira oparesheni inoitika mushure mekukotama, njanji yekucheka uye kupera kwekucheka mashandiro pamushini wekupedzisira wekugadzira inopa inogara ichiturikidzana uye nani magumo emhando yemhando.Iyo yakanyanya homogeneous iyo zvinhu, iyo inowedzera kudhirowa iyo yekupedzisira yekuumba maitiro ichave.
Pasinei nekubatanidzwa kwemaitiro anoshandiswa musero yega-kungave kukotama uye kuumba magumo, kana kuseta kunotanga nekumonyorora pombi - kuti pombi inopfuura sei mumatanho akasiyana zvinoenderana nezvinodiwa zvekushandisa.Mune mamwe masisitimu, pombi inodyiswa zvakananga kubva mupumburu kuburikidza neiyo alignment system mukubata kweiyo rotary bender.Aya mabhanhire anobata pombi apo iyo yekupedzisira yekugadzira system inofambiswa panzvimbo.Kana iyo yekupedzisira yekugadzira system ichingopedza kutenderera kwayo, muchina wekupeta unotenderera unotanga.Mushure mekukotama, chishandiso chinocheka chakapedzwa workpiece.Iyo sisitimu inogona kugadzirwa kuti ishande nemadhayamita akasiyana, uchishandisa punching yakakosha inofa pakupedzisira uye yakaturikidzana maturusi muruboshwe uye ruoko rwerudyi rotary benders.
Nekudaro, kana iyo yekubhenda application ichida kushandiswa kwebhora mudhiyamita yepakati pepombi, iyo yekumisikidza haishande nekuti pombi inodyiswa mukati mekukotama nzira inouya yakananga kubva kune spool.Iyi gadziriro hainawo kukodzera mapaipi apo chimiro chinodiwa kumativi ose maviri.
Muzviitiko izvi, mudziyo unosanganisira kumwe kusanganiswa kwemakanika kutapurirana uye marobhoti anogona kukwana.Semuenzaniso, pombi inogona kusunungurwa, kupepetwa, kuchekwa, uye ipapo robhoti ichaisa chidimbu chakachekwa mubender inotenderera, uko mandrels ebhora anogona kuiswa kudzivirira deformation yemadziro epombi panguva yekukotama.Kubva ipapo, iro robhoti rinogona kufambisa iyo yakabhenda chubhu ichipinda mukupedzisira shaper.Zvechokwadi, kurongeka kwekushanda kunogona kuchinja zvichienderana nezvinodiwa zvebasa racho.
Zvirongwa zvakadaro zvinogona kushandiswa pakugadzirwa kwepamusoro-soro kana diki-diki kugadzirisa, semuenzaniso, zvikamu zvishanu zveimwe chimiro, zvikamu gumi zveimwe chimiro, uye 200 zvikamu zveimwe chimiro.Dhizaini yemuchina inogonawo kusiyanisa zvichienderana nekutevedzana kwekushanda, kunyanya kana zvasvika pakumisikidza zvigadziriso uye nekupa mvumo inodiwa yeakasiyana workpieces (ona Fig. 6).Semuyenzaniso, zvimedu zvinosungirirwa muchikamu chekupedzisira zvinogamuchira gokora zvinofanirwa kuve nemvumo yakakwana yekubata gokora panzvimbo nguva dzese.
Kurongeka kwakaringana kunobvumira mabasa anoenderana.Semuyenzaniso, robhoti rinogona kuisa pombi mukupera kwekare, uyezve kana magumo ekutanga ari kuchovha bhasikoro, robhoti rinogona kudyisa imwe chubhu kuita inotenderera bender.
Kune achangobva kuiswa masisitimu, vanogadzira mapurogiramu vanoisa matemplate ebasa.Pakuumbwa kwekupedzisira, izvi zvinogona kusanganisira zvakaita sengeyero yekudyisa ye punch sitiroko, pakati pakati pe punch ne nip, kana huwandu hwema revolutions ebasa rekukunguruka.Nekudaro, kana matemplate aya avapo, hurongwa hunokurumidza uye huri nyore, uye mugadziri anogadzirisa kutevedzana uye kutanga achiisa maparamita kuti aenderane nekushandiswa kwazvino.
Masisitimu akadaro akagadzirirwawo kuti abatanidze munharaunda yeIndasitiri 4.0 ine fungidziro yekuchengetedza maturusi ayo anoyera injini tembiricha uye imwe data, pamwe nekutarisa michina (semuenzaniso, nhamba yezvikamu zvinogadzirwa mune imwe nguva).
Pakutarira, kupera kukanda kunongowedzera kushanduka.Zvakare, maitiro acho anogumira maererano nezana redhisheni.Nekudaro, hapana chinomisa mainjiniya ekugadzira kubva pakugadzira yakasarudzika magumo ekuumba michina.Mune mamwe maoparesheni, chibhakera chinopinzwa mukati mepakati pepombi uye chinomanikidza pombi kuti iwedzere kupinda mumakomba mukati meiyo clamp pachayo.Mamwe maturusi anogadzira zvimiro zvekupedzisira zvinowedzera 45 madhigirii, zvichikonzera asymmetrical chimiro.
Hwaro hwezvose izvi kugona kweakawanda-nzvimbo yekupedzisira shaper.Kana maoparesheni achigona kuitwa "munhanho imwe", pane mikana yakasiyana yekuumbwa kwekupedzisira.
FABRICATOR ndiyo inotungamira muNorth America kugadzira simbi uye kugadzira magazini.Magazini inoburitsa nhau, zvinyorwa zvehunyanzvi uye nyaya dzebudiriro dzinogonesa vanogadzira kuita basa ravo nemazvo.FABRICATOR anga ari muindasitiri kubva 1970.
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Nguva yekutumira: Jan-08-2023